Series producTion.

Hybrid components and plastic processing

On specially developed, fully automated production lines, we manufacture plastic hybrids such as sensor housings, connector frames, and connectors in medium to very high volumes at the highest quality. Our customers operate primarily in the automotive, industrial, and medical technology sectors.

The process range of our manufacturing and testing methods includes the following technologies, among others:

• Production concepts: reel-to-reel production, rotary transfer system, rotary indexing table
• Handling and feeding of insert parts such as bushings, contacts, seals, and membranes
• Bending and cutting of contacts with press-fit, bonding, or cold contacting
• Press-fitting, e.g., of contacts
• Potting
• Laser / ultrasonic welding
• Windings
• Automated leak testing
• Automated optical inspection, including AI-based
• 100% electrical testing
  
  

3D-MID-technology and electronics

We also specialize in manufacturing electronics with special characteristics. As such, we are one of the few manufacturers worldwide of three-dimensional circuit carriers (MID components) with integrated multifunctionality. In doing so, we are able to perfectly combine our expertise in plastics and electronics manufacturing. Another example is our in-house developed, liquid-based inclination sensors with high accuracy. This includes the following processes, among others:

• Production of MID components using the LDS process
• Overmolding of MID components
• SMT assembly
• Vapor-phase reflow soldering for medium and small volumes
• Ultrasonic cleaning, component assembly, and AOI inspection
• Functional testing and calibration